3 in. to 10 in. Low Pressure Hydraulic Butt Fusion HAYES TURBO

Hydraulic Butt Fusion Machines 3″ to 10″

QUICK DATASHEET

Ship within 2 business days
Included: Pipe alignment (Carriage)
Inches inserts for 3″-10″ IPS pipe
Hydraulic power unit (HPU)
Heating plate (Heater)
Trimmer (Facer)
Piston Area: 3.1 In² – Max Pressure: 913.7 PSI
Delivery time: 12-16 Weeks
Total power: 4.85kW/25.46A – 220V – 50/60 Hz – 2 Phases

Introduction about Hydraulic Butt Fusion Machines

 Application

The HAYES Hydraulic Butt fusion machine is used for welding thermoplastic pipes and fittings made of HDPE (Polyethylene), PPR (Polypropylene), PB (Polybutene) and PVDF by heat fusion and pressure hydraulically controlled (not manually operated). This method plays a crucial role in joining pipes and fittings, ensuring leak-proof connections and long-lasting joints when maintaining the integrity of fluid transportation networks.

What is Butt Fusion?

Butt fusion is a thermal welding process used for joining thermoplastic pipes and fittings, as result of heat fusion and pressure, the molecules of the two pipes melt and mix together and when the joint cools, the molecules of plastics return to their original form, and the two parts finally become one monolithic pipe, creating a seamless, end-to-end connection.

When to Use Butt Fusion

Butt fusion is commonly used in various industries and applications, including:

• • Water and Gas Distribution: It provides leak-free connections that are critical for the safe and efficient transport of these essential utilities.
  • Wastewater Management:In sewage and wastewater systems, where pipes are subjected to a variety of harsh chemicals and environmental conditions, butt fusion is the go-to method for reliable, long-lasting connections.
  • Industrial Pipelines:Industries such as chemical processing, mining, and agriculture often rely on butt fusion to join pipes that transport a wide range of materials, from corrosive chemicals to irrigation water.
  • Geothermal and HVAC Systems:Butt fusion is used to connect pipes in geothermal heating and cooling systems, ensuring efficient heat transfer and long-term durability.

Benefits of Butt Fusion

Butt fusion offers several advantages that make it a preferred choice for many applications:

• • Leak-Proof Joints: The resulting joints are seamless and completely leak-proof, ensuring the integrity of the fluid or gas being transported.
  • Longevity: Butt fusion joints are highly durable and can withstand the test of time, making them ideal for applications where longevity is crucial.
  • No Need for Solvents or Adhesives: Unlike other joining methods, butt fusion does not require the use of solvents or adhesives, reducing the risk of chemical contamination.
  • Low Maintenance: Once a butt fusion joint is made, it requires minimal maintenance, reducing operational costs.
  • Consistency: Butt fusion offers a high degree of repeatability and consistency in joint quality.

Butt fusion Procedure

The butt-fusion procedure consists of heating the ends of two pipes, a pipe and a fitting, or two fittings, by holding them against a heated plate, removing the heater plate when the proper melt is obtained, promptly bringing the ends together, and allowing the joint to cool while maintaining the appropriate applied force/pressure.

An appropriately sized butt fusion machine is used to clamp, align and face the pipe or fitting ends and to apply the specified fusion force/pressure.

Parts of the Hydraulic Butt Fusion Machine (Included)